steps for application :

We at CONCEPT ensure the coating system is designed to provide aesthetic enhancement and protection to a surface. The best situation in which to specify a coating is where the concrete substrate is in good condition with minimal spalling or cracking.

epoxy floor coating system :-

click on the text below to unfold a detailed illustration of steps

Removing Previous Epoxy/Synthetic Paint (if applicable). Step I :  Removing Previous Epoxy Paint By Special Paint remover

Surface Preparation. Step II :Surface Preparation Flame burning to remove the oil from the concrete (if required). Thorough caustic soda washing. Thorough water washing till the wash water pH becomes neutral. Acid etching with 10% HCL solution (Till effervescence ceases) Thorough water wash till the water wash pH becomes neutral. Thorough wire brushing followed by removal of dust and dirt to make   the surface dust free.     Drying Period : 6 hours at 30°C

Application of Amerlock Epoxy Primer. Step III :  Application of Amerlock Epoxy Primer High Performance general maintenance coating. Good Chemical resistance. Reduces the chances for film pin-holing and solvent entrapment. Helps in surface to surface binding One coat of Amerlock 400 clear by brush. Touch up on localized areas showing high absorption.     Curing Period : 6-8 hours at 30°C

Surface Leveling by Dent Filling Mortar. Step IV :  Surface Leveling by Dent Filling Mortar PREPARATION Combination of Quartz Sand, Hardener   and Resin. Mixed in proportion. Mixing by churning. APPLICATION One Coat of epoxy dent filling mortar   for covering undulations and dents. Applied by hand trowel. Mixing by churning.     Curing Period : 6 hours. Surface Leveling by Mortar

Surface Smoothening. Step V :  Surface Smoothening Surface Smoothening by Surface Sander. Followed by brush cleaning. Reduces the chances for film pin-holing and solvent entrapment. Helps in surface to surface binding     Curing Period : 6 hours at 30°C

Surface Cleaning. Step VI :  Surface Cleaning Surface Cleaning by Putty Knife, Wire Brush, Nylon Brush.

Surface Leveling by Sealer Coat Mortar. Step VII :  Sealer Coat Mortar To fill up Pin Holes on Dent Filling Mortar. Applied by Hand Trowels.     Curing Period : 8 hours

Top Coat Application of Nuklad 120(I) Self Leveling Epoxy. Step VIII :  Final Coat. PREPARATION OF NUKLAD 120 Self Leveling Top Coat. Two Component System :   Resin and Hardener. Mixed in proportion. Churned to mix thoroughly. APPLICATION OF NUKLAD 120 Spread with Troller. Air entrapped removed by Spiked Roller.     Curing Period : 8 Hours at 30°C 15 Hours for manual traffic. 24 hours for forklift and trolley movement.

Gangway Marking Application by Amerlock 450 GL PU. Step IX :  Application of Gangway Markings AMERCOAT 450 GL PU Poly Urethane Glossy top coat for   markings. Resists soil pickup. Easily cleanable. Weather resistant. APPLICATION OF AMERLOCK 450 GL Applied by brush. Curing Period : 1 hour.